This technology enables a metal film to be deposited and strongly bonded onto various elastomeric materials that are typically difficult to coat such as silicone, thermoplastic polyurethane (TPU) and fluorosilicones due to their low surface energy. A highly efficient and cost effective method was developed to activate the elastomer surfaces thereby enabling the surfaces to be metal coated via electroless plating. The types of metal that can be coated include nickel, gold, silver and copper. The coated elastomer remains very soft and flexible and no visible cracks on the coating would be observed when the elastomer is repeatedly deformed. The coated elastomer could potentially be used as interconnectors for flexible electronics, EMI shieldingand smart sealing components, and functionalized microfluidic devices.
Continuous and consistent thin metal films on the elastomer surface Strong adhesion between metal film and elastomer High surface electrical conductivity Metal film has good flexibility and does not crack upon repeated deformation Able to coat homogeneously on 3D surfaces Less tacky surface that discourages dust to get trapped and accumulate
ThisElectroless Metal Coating on Inert Elastomers technology is expected to be applicable, but not limited, tothe following: EMI shielding seal/gasket Flexible electrode Soft actuator Functional microfluidic device Wearables Handphone cases Conveyor belts Window profiles Anti-vibration mountings Automotive products Industrial and engineering goods Weather strips and sealing systems Bridge bearing pads
Applicable to a large variety of substrates Electrically conductive elastomer with extremely low hardness Extremely high conductivity achieved Unique metallic appearance Can be easily scaled-up Immersion process and able to coat on large areas or large quantities