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More Reliability and Less Water Consumption with Qualitative Chemical-free Water Hardness Monitoring

Technology Overview

Water softening plants can produce temporary or permanent hard water for various reasons, which leads to the quick subsequent destruction of the downstream plants and their water treatment processes. Water treatment plants, like reverse osmosis can be blocked / fouled very quickly by hard water, for which reason the expensive membrane systems have to be replaced. When using evaporation plants (boilers etc.), the water hardness is deposited on the pipes and boiler walls as lime, which also affects the operation and performance of these plants. Therefore, it is important to cyclically control the soft water hardness in industrial plants.

Currently, manual sensor for water hardness analysis which involves the titration test using commercial indicators can only measure medium to high concentrations. Current automatic online water hardness measuring devices has high indicator (e.g. hydroxynaphthol) consumption costs, contaminate waste water with heavy metals (not ecological), requires higher maintenance and unable to analyse low hardness concentrations.

The online water hardness monitoring technology uses ion-selective electrodes (with sensor membrane) that have a high selectivity for calcium and magnesium ions. The sensor membrane diffuses calcium and magnesium ions from the sample liquid to the inner electrolyte in an effort to build an equal ion concentration on both sides of the membrane. The resulting electrical voltage is measured and evaluated to determine the water hardness. Depending on the number of calcium and magnesium ions, a low or high voltage is generated, which is transmitted to the electrical outlet.

Technology Features & Specifications

  • Less water consumption by intelligent water monitoring
  • Self-monitoring of the water hardness monitoring devices
  • Device types from basic hardness monitoring to quality-controlled water softening
  • Ecological measuring method for residual hardness
  • Measurement range Ca2+: 7.2 mg/L to 429 mg/L; Mg2+: 4.3 mg/L to 260 mg/L
  • No addition of indicators for measurement analysis
  • Easy installation, operation and handling
  • Data storage per device type
  • Optionally networkable per device type
  • ISO 9001, CE-certificate, EMC-certificate

Potential Applications

This technology can be deployed at plants where it is necessary to know the residual water hardness. For example at hot water and steam boilers, pure water systems, reverse osmosis and water softeners. These plants are used in the chemical and electronic industry, laundries, hospitals, food and beverage industry or in the medicine/pharmaceutical industry.

Market Trends and Opportunities

The potential of our products make water softeners, reverse osmosis, steam boilers safer, easier to work with and saves money. Our solutions lead to lower environmental impact while increasing efficiency. Because of its sensitive and continuously monitoring the solutions ensure a higher process and operational reliability for water softening systems and subsequent processes as well as lower operating costs due to more economical operation of the equipment and lower maintenance costs. Besides cost savings of up to 50% in water softening systems are possible. And the devices offer more environmental-friendliness because they do not use indicators.

Customer Benefits

Water hardness monitoring products - advantages for the system:

  • higher operational and process reliability for water softener, steam boiler, reverse osmosis as well as more long-lasting
  • monitoring and control of water softeners, no blocking by hard water
  • lower operational costs due to more economical operational mode of plants because of a self-monitoring system
  • cost savings up to 50 % on water softeners possible
  • cost savings due to less energy, chemicals, maintenance and personnel costs

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