TECH OFFER

Scalable and Cost-Efficient Next-Gen L-PGA Biopolymer

KEY INFORMATION

TECHNOLOGY CATEGORY:
Chemicals - Polymers
Chemicals - Bio-based
Show more >
TECHNOLOGY READINESS LEVEL (TRL):
LOCATION:
Japan
ID NUMBER:
TO175425

TECHNOLOGY OVERVIEW

The growing challenge of plastic waste and non-biodegradable absorbent materials is driving demand for bio-based alternatives that deliver performance without utilisation of petrochemicals. Poly-γ-L-glutamic acid (L-PGA) stands out as a biodegradable, biocompatible biopolymer with exceptional water retention and film-forming properties, making it highly relevant to applications requiring such functionalities. Commercial adoption has been limited as most commercial PGA is DL-PGA (a racemic polymer with lower stereoregularity and less predictable chemistry) while the preferred L-PGA grade remains scarce and costly under the single supplier archaea-based production route.

This technology offers a cost-efficient and scalable platform for L-PGA production. Using proprietary microbial strains, it can produce consistent, ultra-high molecular weight L-PGA with stable quality and stereoregular purity. The resulting stereoregular L isomer material enables early adoption in cosmetics/personal care and medical materials, with the potential to expand into bio-based superabsorbent polymers (SAPs) and bioplastics as production capacity increases.

To accelerate market adoption and tailor application-specific L-PGA grades, the technology owner seeks co-development and scale-up partners for this L-PGA technology (current readiness is at bench-scale, with next steps focused on jar-bioreactor scale-up and standardized testing).

TECHNOLOGY FEATURES & SPECIFICATIONS

  • Strain engineering (plasmid‑free): Genome‑integrated L‑PGA pathway in GRAS Bacillus subtilis, with targeted metabolic/regulatory edits for robustness and titer
    • Delivers ultra‑high‑molecular‑weight L‑PGA and supporting long‑run stability.
  • Cost‑optimised synthetic medium: Chemically defined, low‑cost medium that maintains product purity and simplifies downstream processing
    • Achieves a material reduction in cultivation‑medium cost versus archaea‑based production
  • Product format & suitability: Homochiral L‑isomer polymer supplied as water‑clear solutions; suited to hydrogels/adhesives, cosmetic ingredients, and bioplastics/coatings.
    • Samples and prototypes can be co‑developed with partners for grade‑specific validation

Scale‑up and process development are advancing through two complementary approaches. Conventional liquid culture is advancing toward pilot for process and product validation. In parallel, an energy‑efficient route—engineered filamentous cells immobilised on a thin‑filter carrier—is under R&D. This design aims to overcome viscosity limits, improve oxygen transfer, and support high-density continuous production with reduced aeration and agitation energy requirements.

POTENTIAL APPLICATIONS

  • Cosmetics and Personal Care

As a biodegradable, biocompatible moisturising/film‑forming ingredient, L‑PGA can be used in serums, creams, sheet masks and hair/scalp care.

  • Medical materials

Serves as a platform for wound‑healing hydrogels and tissue adhesives/surgical glues, as well as drug‑delivery or regenerative scaffolds. 

  • Hygiene products

L-PGA can be used as bio‑based SAP grades for diapers and feminine/personal hygiene, offering high water uptake and salt‑tolerant absorbency with the added advantage of biodegradability.

  • Bioplastics & coatings/films

L‑isomer stereoregularity supports tougher, more predictable networks for bioplastic resins, barrier coatings, and flexible films that can reduce reliance on petroleum‑derived additives.

Unique Value Proposition

  • High quality L-PGA – consistently produces the all-L isomer with predictable chemistry and superior performance
  • Cost-competitive – the proprietary microbial platform lowers production costs significantly
  • Scalable and industrially ready – this technology is compatible with standard bioprocesses, advancing to pilot scale with parallel R&D in continuous, energy-efficient cultivation.
RELATED TECH OFFERS
Adsorption Heat Pump (AHP): Cooling from Low-Temperature Waste Heat with Less Electricity
Sterilised Xanthones Nanoemulgels For Wound Healing
Lignin-Essential Oil Polymer Composites
Topical Burn Treatment Using TMD Nanosheets with Multi-Functional Therapeutic Effects
Smart Polymers for Stress Absorption and Surface Modification
Sunscreen Formulation for Tropical Climate
Bladeless Bioreactor for Cell Culture
Solution to Repair Concrete Cracks, Mitigate Rebar Corrosion and Concrete Carbonation
Advanced Bamboo-based Composite Technology
Recyclable Self-Reinforced PET Composites for Mobility & Construction